How to Tell if You Need Industrial Roof Repairs

industrial roofer working

Reliable and Efficient Services

Institutional, industrial roofing, and commercial roofing are typically flat roofs; for this article, we’ll refer to them as an industrial roof. They are found as a built-up roof, BUR, or a modified single-ply roof. Both can be an expensive industrial roof installation or industrial roof repair

Because of the expense that these flat roofs can cost, more industrial building owners are considering rooftop gardens or solar panels when their building needs industrial roof repair or installation. The rooftop gardens allow the company to do its part in reducing urban island heat, while solar panels are a way they can do their part to help the environment while helping their utility costs. 

So, when it comes to industrial roof repair, the owner wants to get the most for their money with a profitable ROI when possible. Is a rooftop garden or solar panels the best for the most ROI possible? If not, then What’s the best commercial roofing material?

Which is better EPDM or TPO?

EPDM (Ethylene Propylene Diene Monomer) is a synthetic rubber developed from oil and natural gas. When the ethylene propylene (gas) is combined with an unsaturated hydrocarbon alkene that contains two carbon-to-carbon double bonds), a flexible membrane we refer to as EPDM is made. This roofing material comes in black but has a white laminated topping available for UV reflectiveness. 

TPO (Thermoplastic Polyolefin) comes from a large family of rubber roofing materials, including polypropylene and ethylene-propylene rubber. A common choice for commercial roofing today because of the cost and the UV reflectiveness. TOP roofing tends to shrink and pull from curbs and seams, which would make EPDM the better and most popular choice, even with a higher price point, because of less need for industrial roof repair. 

industrial building with metal roofing

Are metal roofs suitable for low-pitch roofs?

Yes, in fact, low pitch metal roofs have become the preferred roof covering for industrial roofing. Metal is strong against the elements and drains water away better than other roofing material options. Other attributes that draw more people to this roofing material are long lifespan, low maintenance, 100% recyclable, lightweight material, and it can withstand high winds when installed correctly. Metal roofing is the one that will need less industrial roof repair of all roofing materials.  

How long should a commercial roof last?

With proper installation, industrial roof repair, and maintenance, commercial roofing can last for many years. After a commercial roof has been installed, routine maintenance and make industrial roof repairs as needed will prolong the lifespan. Certain factors prolong or shorten a commercial roof’s life: 

  1. The Installation – When the installation process has corners cut, and the job is rushed, the lifespan is shortened.  
  2. The Slope – A flat roof will have more ponding and pooling in low spots, making them likely for damage and leaks. A slight slope is a must to have fewer industrial roof repair needs and a longer lifespan.
  3. The Ventilation – Every roof, industrial or residential, needs adequate ventilation in the attic space below to prevent heat and moisture build-up. The summer temperatures and the hot UV rays creating a baking atmosphere in the attic bakes the roofing materials, creates a build-up of moisture that leads to mold and rot.
  4. The Maintenance – Routine inspections and proper maintenance are a must to prevent small issues from becoming major problems, including have proper industrial roof repairs when needed. Neglect of a commercial roof is the enemy of having a healthy roof with a long lifespan. 
  5. The Weather – Industrial roofing is abused by harsh weather because of the high impact with direct damage results. Hail and high winds are the most significant culprits to industrial roofing material, along with the daily UV rays.  

With these facts in mind, you can expect alifespan for the following commercial roofing materials:

  • TPO, Thermoplastic polyolefin, can have a lifespan of up to 30 years.
  • EPDM, Ethylene propylene diene terpolymer, can have a lifespan for 35 years. 
  • PVC, Polyvinylchloride, lifespan has been known to last up to 30 years.
  • Metal roofing on industrial buildings can last 45 years.
  • Asphalt roofing can have a lifespan of up to 40 years.
installing a type of single ply industrial roofing

What is the best material for a low-pitch roof?

Across the country, most roofing contractors will agree that because it is more durable than other roofing materials options, the Best industrial roofing material is EPDM (ethylene propylene diene methylene) for flat, low-sloped roofs.

Closing Words – Repairs and Replacement – When Are They Needed

Maintaining an industrial building is vital to a business, so it is vital to ensure that the building stays in good condition, including the roof. The following are signs that a monthly visual inspection finds will tell you the service of a professional roofing contractor with industrial roofing experience is needed for industrial roof repairs or replacement.  

Bubbles: Usually, the result of moisture being trapped has evaporated under the roofing material, resulting in blistering or bubbles.  

Sagging: Any roof, even industrial roofing, should not be uneven. 

High Energy Bills: An industrial roof provide a certain level of insulation year-round. If the cooling bills or heating bills have “gone through the roof,” time to call a professional roofing contractor to access the need for industrial roof repairs or replacement.  

Interior Moisture: One strong indication of industrial roof repairs or replacement may be needed when there is water dripping from the ceiling, down walls, and water stains on the ceiling. 

Drains Clogged: A flat roof is never 100% flat, and there should be some drainage in place. If your monthly inspections find ponding or pooling water, check the drains making sure they are clear. 

Gaping Seams: Industrial roofs have waterproof materials over their decking that have seams. Those seams sometimes pull apart, making the roof susceptible to leaking. 

Flashings Failed: The flashings are essential components of any roof because they act as sealing between the joint areas on the structure. If they are bent, damaged, or missing, a professional industrial roof repair is needed. 

Age of Roof: If all we have mentioned is well, pay attention to the age of the roof. When it has reached the age we listed earlier, it may be time to have a new roof installed. 

What is a Cool Roof System?

cool roof

What is a Cool Roof System?

If you are seriously considering a cool roof installation, it will be important for you to understand the basics of the process as well as the premise. Essentially, a cool roof is designed to reflect more UV rays, also known as sunlight, from the roof while absorbing less heat than a regular roof. The way cool roofs are made is either through a highly reflective kind of paint, a sheet covering, or very reflective tiles or shingles. The reason why cool roofs have soared in popularity is that regular or dark roofs can reach very high temperatures. These high temperatures can reach 150 degrees Fahrenheit or more in the summer sun. This kind of heat is unsustainable for most roofs, which is why it is important to invest in cool roofing alternatives.

What is the Coolest Roofing Material?

Are you looking for the coolest roofing material? You may be surprised to learn that one of the coolest roofing materials on the market are clay tiles. Clay roofing tiles have a SRI of over 50% and have a thermal emittance of up to eighty-six percent. Clay roofing tiles are notoriously long-lasting and exhibit proven roof longevity. As a consumer, it is also important to consider that there are many different colors and styles of clay roofing tiles available in the roofing market. 

Is a Cool Roof Worth It?

According to a leading architectural website and magazine, it is estimated that homeowners can save between seven to fifteen percent on cooling costs. Energy star, which is a reputable source, recognizes cool roof products that reduce peak cooling demand by ten to fifteen percent. There are a number of advantages to be gained by having a cool roof. For instance, cool roofs can reduce local air temperatures, and reduce peak electricity demand, which in turn can help prevent power outages. By reducing power plant emissions, carbon dioxide, sulfur dioxide, nitrous oxides, and mercury can all be reduced. 

Does Cool Roof Paint Work?

A cool roof coating will extend the life of the roof. This is accomplished by reducing heat transfer into the building, decreasing thermal shock, and helping to mitigate roof leaks. If you are wondering what thermal shock is, it is important to recognize the effect of heat on the roof. As the weather changes from hot to cold, your roof expands and contracts. Cool roof paint minimizes the amount of heat that goes into the roof, thereby reducing how much expansion and contraction occurs. Aesthetically speaking, cool roof coatings also improve the existing aesthetics of the roof while increasing roof longevity.

How Can I Reduce My Roof Heat in Summer?

Are you looking for ways to reduce your roof heat during the summer? Many homeowners are looking for inventive and effective ways of reducing their roof’s temperature. Please review the following bullet points to learn more.

  • Apply reflective roof coatings.
  • Plant trees, vines, and shrubs around your building.
  • Practically invest in a roof restoration service.
  • Think about a roof mist cooling system.
  • Insulate your roof with spray foam.
  • Install roof ventilation.

Your local, professional roofing company will have a number of excellent ways for you to reduce the heat gain on your roof. Through a proper roof inspection and diagnosis, you can learn more today.

Will Wetting Roof Cool House

It is true that putting water on your roof will help cool it. Evaporative cooling that is distributed from a small amount of water, as in a periodic sprinkle, will produce a great cumulative effect in terms of cooling down a roof. If you would like to invest in a roof sprinkler system, it is best to consult with your local professional roofer.

How to Cool Roof Sheet

There are a number of inventive ways for property owners to cool their roofs. As summers are very hot, it is increasingly important for commercial and residential property owners to consider lighter, cooler roof solutions. This is because, on a hot, sunny day, a black roof can be more than fifty degrees warmer than the surrounding air temperature. When deciding on options for cooling your roof, you can add more insulation, consider a roof misting system, or apply a reflective roof coating.

Is Cool Roofing

For many architects and roofers, cool roofing is the future. As scientists in the roofing industry continue to develop more cool roofing solutions, there continues to be a tide of demand for cool roofing solutions.

cool roof

What are Cool Roof Colors

Traditionally, cool roofs are white. This is because white is a color with high reflectability and low heat/solar absorption. White continues to be an excellent color for cool roofs because even a little deviation can mean less solar reflectivity. For example, a dark grey roof can reflect twenty percent of sunlight, which is small compared to a white roof, which can reflect fifty-five percent of sunlight. 

If you would like to discuss your cool roof in Fort Wayne, IN, our team is here to help. We are reachable at (260) 248-7020. Please give us a call for the best roofing services in the area.

How do you stop a flat roof from leaking?

Common Issues with Flat Roofing

It is common for commercial structures to have a flat roof, and the reasons are many. The first reason being they are less expensive to install. They are easy to maintain, and flat roof repair and replacement are relatively easier and quick. 

A flat roof also provides a structure more useable square footage, and the HVAC system can be installed on a flat roof, which minimizes vandalism when installed on the ground level. Then there is the concern about the fact that a flat roof leak is highly likely. 

Yes, like anything else, there are downsides to a flat roof, leaks are probably the most significant concern and downside. It seems that flat roofs and leaks go hand-in-hand, but once you have determined what flat roof leaking causes are, you can remedy the situation. 

Do flat roofs always leak?

The first thing you should know is that a flat roof is not genuinely flat. Every roof has to have some slope to it so that it can shed water. On a pitched roof, like on your home, the rain runs off it as it comes dow. It then goes through the gutter system and on to the ground.  A flat roof will have drains installed, and the rain runs from the slight slope to the drain and then on to the ground. 

A flat roof will develop a leak when the drains are clogged because it has nowhere to go. It will pond on the roof, and if it isn’t dried up promptly, it sits and soaks through the membrane.  This is a situation where workmanship can be blamed for a flat roof leak. 

Poor construction and workmanship are too often the culprits for a flat roof leak. During the construction phase and reroof phase, money is typically on a tight budget, understandable. The contractor, during the construction phase, is concerned with being under budget and under time.  Once the building is occupied, it becomes the responsibility of the owner to have regular maintenance to check for a possible flat roof leak and other issues. 

Because ownership of a commercial structure has a budget, he may instruct the maintenance team to do the minimal work necessary to patch the roof. If they deem a seam coming loose or an area with ponding water isn’t a concern, that can allow water to get under the membrane, and the flat roof leak will happen. 

How do you find a leak in a flat roof?

If your flat roof is leaking, to fix it or see what is needed, you first need to find where the leak is, and like on a pitched roof. It isn’t always as simple as the flat roof leak being where the wet spot is on the ceiling.  The following steps will help you isolate where the flat roof leak is located: 

  • Clear all debris, like tree branches or anything that the wind could have blown onto the roof. Look for any gouges or tears. 
  • Check the metal flashing at membrane seams, around pipes and vents, around the HVAC system, along the edges, and in the corners. Note if you see any bent, loose, or missing.
  • Check the collars and flanges around the vents. Look for any cracks or decay. 
  • Look for previous patches with caulk or tar and note if they have cracked or came loose. 
  • Check all the seams, even if there isn’t flashing over them, to see if they have come apart.
  • Look for any low spots on the flat roof for leaks. These can cause water ponding there.

If you notice any problematic areas, these could be potential spots. Using a water hose, run water over those areas for a few minutes and see if the flat roof leak starts. 

How do I stop my roof leaking in heavy rain?

Several factors can cause a commercial flat roof leak. First, you have to understand that every roof has its uniqueness when it comes to strengths and weaknesses. The following are common problems associated with a flat roof leak, and by knowing these are why your roof could be leaking when it is raining, you can take care of the matter and stop it.

Puddles Saturating

Because most commercial rooftops have a flat roof, leaks will happen when the drainage system isn’t working. It is natural to have puddling after heavy rain, but when they last for several days, that usually indicative of a problem. When water is allowed to collect, sit, and saturate a spot, it softens the membrane, the materials under the membrane, and before you know it, you have a flat roof leak. You can stop that flat roof leak by keeping the drains and downspouts clear. 

Flashing Damaged

A common cause of a flat roof leak on a commercial structure is damaged flashing. The purpose of flashing is to seal the roof’s perimeter and seams. It is a protective layer against debris and water, getting past the membrane and roof covering. Heavy, high winds can rip flashing off if it catches a loose spot, and with contracting and expanding with the weather, it will naturally weaken. Monthly inspections and making repairs to flashing when noticed will minimize, if not stop, a flat roof leak in heavy rains.

Membrane Damage

A protective barrier is applied to flat commercial roofs to keep debris, rain, snow, and harsh winds off of the raw roofing material. That outer membrane slides water off toward the drainage system so that it can’t saturate the roof surface. With UV rays and other climate issues, that membrane ages and is weathered, making it susceptible to blistering and cracking. Once that blister pops or a crack is opened, the membrane is no longer doing its job to protect that raw roofing material. The monthly inspection should include looking for these blisters and cracks and either patch them or have the roof recoated to stop any heavy rain flat roof leak.

Pipes and Openings Poorly Sealed

Just like a house, there are pipes on flat commercial roofs, and they usually have the HVAC units and other equipment extending through the surface. There should be adequate seals installed around these roof openings, but once they become damaged or weakened by the climate, heavy rain can get through them and saturate the roofing, damaging the roof and the structure. Again, a monthly inspection should look for these issues and repairs made immediately so that heavy rain doesn’t cause a flat roof leak. 

What can I use to seal a leaking roof?

You’ll need to clean the roof of any debris and dry up any ponding water.  Assuming you have located the flat roof leak, you can use a patching material, like silicone, and apply with a dense brush over the leak.  If the leak is at the flashing, replace the flashing or cover with silicone material.  If the leak is around a vent or the HVAC system, replacing the boot around it is recommended.  

Another option, and probably the best, is to call a professional commercial roofing contractor.  They will have the equipment and experience, and they will know the best patching material for your roof’s membrane. 

In Closing 

We could answer the common question,” Why is my flat roof leaking?” with a harsh reality answer of “Because you haven’t done your monthly flat roof inspections as recommended so that you could catch any of the issues we just mentioned.” We also provide you a simple answer that the three main reasons a flat roof leak happens are:

  • Ponding Water
  • Damaged Membrane
  • Roof Penetration Flashing Loose or Missing

To own a commercial building comes with responsibility, and the flat roof is a big part of your commercial building’s stability. The monthly inspection is recommended, and if not by your maintenance team, then by a professional roofing contractor. 

Can Spray Foam Stop Leaks?

A Roofer Applying Foam Roofing.

Can spray foam stop leaks?

Roof leaks are a nightmare for any building owner. Foam roofing is often offered up as a solution to stop leaks. But is this true? SPF spray foam has multiple applications. It’s used as insulation and some use it to seal cracks in basements to stop leaks. When sprayed over a roof, foam expands to form a seamless barrier over the roof. This barrier can, indeed, stop leaks from happening in the future. It can also be used to seal up spaces on your roof that are vulnerable to leaks. Of course, if the leaks are serious and have affected areas other than the main roofing material, and there is other damage present, it may be better and cheaper to replace the roof, and then add spray foam to the new roof for added protection. If you are interested in getting the added leak protection of commercial foam roofing in Fort Wayne, IN, the professionals at Tri-County Commercial Roofing LLC can help. We provide a full range of commercial roofing services. Find out more or schedule a foam roof coating today by calling (260) 248-7020.

What is foam roof?

You might wonder what foam roofs are and are foam roofs any good? Foam roofing can prove a lifesaver, in some instances, when it comes to your roof. This material starts out as a liquid that’s sprayed over the rooftop and hardens into a type of polyurethane foam. It can be used on almost any type of roof, but is most commonly used on commercial buildings with flat roofs or metal roofs. Commercial building managers usually ask for spray foam as a way to preserve their current roof for several years, which it does very well. It’s often applied along with silicone, acrylic, or similar roof coatings to bolster up the roof, better protecting it from leaks and other damage. It’s also ideal when it comes to improving energy efficiency and saving you on cooling costs. Moreover, a fresh coating of foam can be reapplied every 10 years or so for further effectiveness.  

How long does a foam roof last?

Under ideal conditions foam roofing can last as long as 20-35 years, but in most cases, its longevity will be affected by maintenance, weather, and exposure to foot traffic. It’s recommended that after about 10-20 years a new coating should be applied, which will extend your roof’s life even longer. Before the new coating is applied, repairs will need to be made and the roof will need to be cleaned.

Can you walk on a foam roof?

Many people think you can’t walk on foam roofing, but this is a myth. Foam roofs can actually take a lot of weight and can handle up to 50 pounds per square inch. As with any other roofing material, you still have to be careful when walking on foam. If you are carrying heavy or sharp objects with you, and those objects are dropped on the roof, a puncture can occur.

Foam roofing for commercial building

Foam roofing is typically applied to commercial buildings, especially those with flat or metal roofs. It’s especially beneficial for those with flat roofs, because these types of roofs tend to have problems with drainage and leaks. The spray foam hardens and forms a seamless barrier over the roof and around vents that will prevent future problems with leaks.

Foam roofing repair

Foam roofing, of course, is not invulnerable. While you might not damage it while walking on it, it’s still susceptible to damage from severe weather like hail or extreme heat and longtime sun exposure. Some common problems include seperation from the original roofing material and blistering. When foam is applied, an acrylic or silicone coating is normally also applied over it. These coatings can wear out as well, and repairs will need to be made.

Foam roofing vs. TPO

For flat roofs, one of the most popular materials to use is TPO, a single-ply membrane that offers similar UV and leak protection as foam roofing. Tri-County Commercial Roofing LLC works with both kinds of roofing, and each has its advantages. Both, for instance, cost about the same to install. 

Foam roofing, though, does have a few distinct advantages over TPO, as outlined here:

  • You don’t have to tear off your old roof to apply foam. It goes directly over your old roof.
  • Foam has a higher R-value (the ability to transfer heat) than TPO, so it’s better at insulating your roof.
  • Foam takes less than a week to lay down on a large building, whereas TPO takes about 2 weeks, depending on weather. 
  • Foam can be sprayed directly on roof decking without any penetrations. Most TPO installations will require penetrations in the roof decking.

Our contractors can help you decide on what’s best for your roof, whether you want foam, TPO, or any other commercial roofing system. 

A Recently Sprayed Foam Roof

Foam roofing near me

When it comes to protecting your roof from leaks and the weathering the sun can cause, a foam roof can be a great investment for your building and business. For the best in foam roofing in Fort Wayne, IN, turn to the commercial roofing experts at Tri-County Commercial Roofing LLC. We offer an extensive range of commercial services to suit any need. Find out more or schedule a service call by phoning (260) 248-7020.

What is Single Ply Roofing?

Single Ply Roofing on a Building

Get Single Ply Roofing for Your Business

Single ply roofing is a type of roofing that is laid on top of a roof in sheets, instead of using hot tar or asphalt. It is a good option for roofs that do not have much of a slope, which often refers to businesses or warehouses. They can be installed quickly, where it often does not interfere with the running of your business.  There are a few different types, each of which has its advantages and drawbacks. Here is a look at what those are and which ones are best suited for different circumstances. If you are interested in single ply roofing in Fort Wayne, IN, give the experts at Tri-County Commercial Roofing LLC a call at (260) 248-7020.

Pros and Cons of Single Ply Roofing

Check out this list of single ply roofing pros and cons, based on the most popular types available.

  • TPO Pros: This type of roofing is considered highly durable and is good when it comes to saving energy. It is also a cheaper solution to install than other types.
  • TPO Cons: There is evidence that this roofing is not perfect when it comes to high heat. If you live in a hot climate, it will not last as long as it will in milder climates.
  • EPDM Pros: You can count on this type of roofing to be fire-resistant and not harmful to the environment. It is also able to block UV rays and is not easily damaged when it comes to wind and hail. 
  • EPDM Cons: This roofing consists of black rubber, so some do not like to look at it or think it is an eyesore. It is also more expensive than other options out there.
  • PVC Pros: This product is able to hold up well, since slight movements of the building or the ground will not damage it. Chemicals will not damage it either. 
  • PVC Cons: It can be hard to repair PVC once it starts to break down or become damaged. Installation also means you have to remove whatever roof you already have completely.

How long does single ply roofing last?

Depending on what type of single ply roofing you choose, and whether or not it is installed properly, in many cases, the warranty can last for up to 40 years. Each type of roofing will have its own warranty period, where the time is generally at least 20 years. This means there should be very few problems for at least 2 decades, although you should have your roof monitored to make sure no issues arise during that time.

What is single ply TPO roofing?

TPO is a specific type of single ply for roofing, which is also known as Thermoplastic Polyolefin. It is a type that is easy to install, lasts a long time, and is resistant to grease.

What is the best material for a flat roof?

There are a handful of great materials to use when it comes to single ply roofing for a flat roof but some people feel that PVC is the best choice. This is because it does not take a lot of upkeep and it is unlikely to crack or become damaged. It also is good for lowering energy bills, since it is white.

How do you waterproof a flat roof?

The best way to waterproof a flat roof is by using elastomeric coating on top of it. This keeps water from being able to penetrate it and lessens leaks and things like that. You can do this by yourself if you are experienced, but it is a better idea to call a commercial roofer like Tri-County Commercial Roofing LLC to complete the job.

What colors does this roofing come in?

There are not too many colors to choose from when it comes to different types of single ply roofing. Often they are white or black, but some products may have a handful of other roofing colors to choose from, such as gray or brown. 

What is the best covering for a flat roof?

Although there are a few good options when it comes to covering a flat roof, a top choice is EPDM or Ethylene Polypropylene Diene Monomer, which is a rubber type of roofing. It resists fire and the sun’s rays.

A Single Ply Roofing Membrane


Now you likely know more single ply roofing details, so you can make a better decision about if it is something that will work well for your business or commercial building. If you are in need of single ply roofing in Fort Wayne, IN, look no further than Tri-County Commercial Roofing LLC. We work with all the single ply roofing products that were mentioned previously, and we also offer commercial coatings as well. These can increase the life of your roof even further. We would love to talk to you today about your roof and your business. Call us today at (260) 248-7020 to learn more about any of these things or to see how we can solve your problems.